Frequently Asked Questions (FAQ)
How many hours of service can I
expect to get from a rotary screw airend ?
A
rotary screw airend is a precision piece of equipment that has
running tolerances in the thousandths,
most units will provide an average of 25,000 to 50,000
hours, some of the older units will run into the 100,000 hour
range.
What kind of maintenance schedule
should I follow with my airend ?
Find a good service company and have them
setup your unit on a regular maintenance schedule. Change
oil, oil filter, and air filter on a regular basis. Once a year is
not enough. The compressor is constantly taking in contaminates
with the air. The only way to get rid of harmful contaminates is
to change the oil.
What temperature should my compressor
be running at ?
Most compressors are designed to run
100° degrees above ambient. That makes the average temperature
between 175° to 200° maximum. Anything above 200° and
you'll be shortening the life of the unit. If you find that your
unit is running hot and you can't bring the temperature down,
you'll need to add a cooler.
What could cause my airend to fail ?
There are
numerous causes, contaminated oil, high running temperatures, and
one over looked area – motor bearings.
A percentage
of airends we receive for remanufacturing fail because the motor
bearings lost their trueness, placing stress on the front airend
bearings. These
bearings are not made to handle this kind of movement.
We recommend that the motor bearings be done every 2 to 3
years on 24hrs operating units and every 5 years for the
standards. Again a
little preventive maintenance can save you thousands in the long
run.
What kind of oil should I use ?
Use
a good quality synthetic oil, today’s rotary screws run between
175 to 200 degrees, synthetic oil is the only one that will take
the heat and not varnish. Mineral
base and turbine oils will varnish, which will lead to overheating
problems.
Maintenance
– We can’t stress filter and oil changes enough. A
well-maintained unit will provide reliability, energy savings and
peace of mind.